Modern Sustainable Manufacturing and The Digital Era


Sustainable Manufacturing is achieved through several parameters. It’s not just evaluating the pollution factors. Sustainable production results from the nonpolluting, energy, and other resources conserving processes and along with that the financial and safety requirements of employees, societies, and the end-users. 

Basically, it is a broader point of view than just the money making business. Whatever the product or service, those are made for benefitting the surroundings (Nature, people, and other living species). Industries are realizing that they are having a bigger role to play than sticking only to the financial profits. But still, this doesn’t mean that sustainable products are nonprofitable. 

Customers are attracted to sustainable products even if they are priced higher. So the value of sustainable products is much more than the usual products. Along with the value of the product, the profit from the product also gets raised. So it is becoming a trendy concept nowadays although the sustainable manufacturing concept was introduced a very long time ago.


Read: “Industry 4.0 and PLM”

Importance Sustainable Manufacturing

Sustainable manufacturing practices help the industries to accomplish a higher rate of corporate success and financial profits. Majorly this concept focuses on 

  • More attractive products that are sustainable and higher-value products should be delivered to the end-users.
  • Production process costs should be minimized by reducing the machine inefficiencies, unnecessary traveling of employees, conventional inventory management, etc. 
  • With the help of energy and resource conservation concepts in sustainable manufacturing, operational performance could be increased.
  • Lesser damages or no damages to the environment is the key goal of this sustainable manufacturing
  • It also assists the company to establish a mindset of people about the company as they are responsible.
  • To preserve the environment industries should leave a minimal amount of direct and indirect carbon footprints

As the results are greater, the efforts for achieving sustainability are bigger. 

It is very clear that the engineers have to work a lot to get the processes to attain the beneficial results of sustainable production. 

Industries started to invest their time, money, and efforts in this since this concept is not just bringing the social and environmental responsibilities but also raining the economical benefits. Engineers are made to manage the entire process of production to claim the product as a sustainable one. 

Read: “8 Useful Tips For Improving Product Lifecycle Management”

Achieving Sustainable Manufacturing

Now the realization part is done and companies started searching for technology or some advanced tools that can help them in implementing this concept. The search for the tools to satisfy every department is not that easy. The first categorization needs to be done before acquiring a specific tool. The most important categories are 

Computer-Aided Designing (CAD), Computer-Aided Manufacturing (CAM), Augmented Reality software (AI), Industrial Internet of Things (IIOT), Product Lifecycle Management software (PLM), and other data management tools.

These technologies and tools are not just assisting in producing a sustainable product with lesser carbon footprints but also result in lesser product development time. So the time to market is greatly reduced while even delivering the high-value products to the Customers.

Digital Era for Sustainable Manufacturing

Initially, industries implemented software and digital technologies by thinking of the ease of processes and lesser time to market. But they also contributed to reducing indirect carbon footprints. The knowledge about digital tools and technologies is a must for the industrialists around the world so as to stay ahead of their competitors. Some of the technologies in this digital era that are directly and indirectly assisting the industries to achieve the sustainable production are discussed below.

Computer-Aided Designing (CAD)

Design tools with advanced methodologies such as Generative design, Simulations, Freeform modeling, etc. are making the design process to the next level. With these prototyping materials & other resources, wastages are greatly avoided. Algorithms around these tools make it simple for subtraction and additive manufacturing.

Computer-Aided Manufacturing (CAM) 

Computers have occupied manufacturing processes too after design processes. Manual errors, material wastages, time consumption, the accuracy of production, and much more benefits were achieved by implementing digital transformation technologies into the manufacturing processes. 

Augmented Reality (AI)

AI is introduced into the design tools so as to get the digital twin which is a full-scale model of the product that can be accessed and visualized better before production.

Industrial Internet of Things (IIOT)

When AI concentrated more on design processes, Industrial Internet of Things (IIOT) software contributed to the manufacturing processes. This IIOT software coupled with the machinery in the production layout to make the manufacturing sustainable and high-valued.

Product Lifecycle Management (PLM)

Product Lifecycle Management tools are advanced and futuristic tools that make almost all the departments in the industries perform better. Design data management, systematic quality control, part & BOM management, and advanced change management are the most critical advances in using a PLM tool. Most importantly PLMs have reduced tons of paper works and filings for future tracking. Time, Money, Effort, Resources, and Processes are reduced and simplified with the help of PLM. 

Create Sustainable Manufacturing in The Modern Era With KloudPLM

KloudPLM offers a cloud-first PLM solution that helps you to create the products of tomorrow. Different teams such as design, R&D, and engineering can use KloudPLM and work together to get the product from concept, to design, to market. Schedule a demo to know more.

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