The Ultimate Guide to Process Manufacturing

blogs
cover-blog-kloudplm-outsourcing-process-manufacturing

Introduction: Why Process Manufacturing?

A process manufacturing company is a manufacturer that requires a “process” to produce its goods; they are usually in the business of manufacturing a single product or product line.

Process manufacturing, in essence, deals with sequential steps that utilize raw materials to create products. Some industries that leverage this manufacturing process include food and beverage, plastics, pharmaceuticals, metals, and more.

 

Process Manufacturing: Continuous Vs. Batch Manufacturing

Discrete manufacturing focuses on tangible components that can be separated even after the final product is made while in the process the raw materials cannot be separated once the final product is formed.

In this article, we’ll define process manufacturing and its key benefits. Finally, we will also discuss how KloudPLM can add value to your product lifecycle.

Types of manufacturing processes used in the process industry:

Continuous Process Manufacturing

This type of process manufacturing strategy used to fabricate, produce, or process materials without interference. Additionally, it is known as a continuous process because the materials (either dry mass or liquids that are being processed) are continuously moving, going through chemical reactions, or being subjected to mechanical or heat treatment. Continuous manufacturing helps with large volumes of standardized products.

Continuous manufacturing includes products like Paint, Softdrinks, Oils, etc.

 Also Read: “Modern Sustainable Manufacturing and The Digital Era”

Batch Process Manufacturing

This type of production is a strategy for manufacturing where the items are made as specified groups or amounts (in SKUs), for some time. Batch production is utilized for some sorts of manufacturing that might require more modest measures of production at a time to ensure explicit quality principles or changes in the process. although, this is against continuous production techniques where the item or process needn’t bother with being checked or changed as regularly or intermittently.

Examples of Batch processing would be packaged foods, medicines, etc.

 

How Process Manufacturing Solves Major Problems in Product Development

Process manufacturing companies are very different from mass production companies in that they rely on the use of processes to produce their goods, whereas mass production companies rely on high volume and automation to produce their goods.

A company is not limited to any one production method but instead selects its production method based on the best fit for its situation.

As the industry is changing rapidly and companies need to be able to adapt to these changes. This is where KloudPLM comes in. It helps companies improve their processes and keep track of their developments while confirming their compliance with regulations.

KloudPLM is a dynamic cloud-based PLM service provider customized according to the need of the manufacturer to manage processes seamlessly.

Furthermore, tt equips the traditional PLM capabilities with comprehensive business process management combined with an ability to adapt to your market needs dynamically.

Along with multiple real-life industry-tested templates, It provides the following features out of the box for these industries:

 

Requirements Management

Specify, manage, verify and immediately follow requirements across the product lifecycle. Limit your general expenses, and further develop consumer loyalty while speeding up the product lifecycle.

KloudPLM allows you to oversee the changing requirements and do asset validation.

 

Test and Trial Management

KloudPLM helps in Generating exact cost outputs for every formulation, base percentages, chemical properties, and more. Furthermore, accessing past formulation data with a centralized database of all recipes and formulations. Have efficient formula data management & enjoy a seamless journey from Trial Formulations to General & Final Formulations. 

 

 Ingredient Management

Ingredient management is a pivotal stage in product formulation. Additionally, solutions like KloudPLM can enhance ingredient management with features such as Automatic Ingredient Numbering, Dashboards, Real-time reporting, Storage specifications for each ingredient, Supplier Integration, & Detailed Ingredient Master.

 

Formulation Management

The Formulated PLM solution of KloudPLM allows manufacturers of formulated products to integrate their recipe and formula formulation within the PLM solution.

 

Conclusion

As the Process Industry is continuously evolving we need a more robust & comprehensive PLM software to handle the dynamic environment.

KloudPLM being a cloud-based solution helps your organization prosper by regularly providing updates and by giving you a holistic view of your Product so that you can focus on keeping your customers happy!

Click here to schedule a demo with our team and discover the best PLM tailored for Process Manufacturing.

Leave a Reply

Your email address will not be published.

Leave a Reply

Your email address will not be published.